Heavy-Duty Gear Reducer System Resolves Transmission Instability for Indian Manufacturer

In 2025, our company supplied two sets of G680JF-245/W220S, one set of G800JF-360/W240T, and six gear reducersto an Indian metal processing plant as part of their production line upgrade.
The client had long struggled with key operational pain points:

• Uneven torque output and declining transmission accuracy under heavy loads;

• High maintenance costs and long downtime due to imported gear systems;

• Equipment overheating and severe wear caused by dusty and high-temperature environments.

To address these challenges, we designed a customized high-torque, low-noise, wear-resistant gearbox system.

• The G680JF-245/W220S model features optimized gear profiles for smoother transmission and extended gear life.

• The G800JF-360/W240T model was reinforced for heavy-duty applications with dual oil seals and upgraded bearings.

• All six reducers passed dynamic balance and 72-hour load endurance testing, ensuring reliable long-term performance.

After installation, the client reported 15% improvement in transmission precision and a maintenance interval extended from quarterly to annually, significantly reducing operational costs.
The client noted: “Our production line finally runs stable without weekly repairs.”

This project successfully solved a major productivity bottleneck for the Indian manufacturer and further strengthened our presence in the Asian industrial transmission equipment market.